First Generation
Main articles: Crystalline silicon and Vacuum deposition
First generation cells consist of large-area, high quality and single junction devices. First Generation technologies involve high energy and labour inputs which prevent any significant progress in reducing production costs. Single junction silicon devices are approaching the theoretical limiting efficiency of 33% and achieve cost parity with fossil fuel energy generation after a payback period of 5-7 years. They are not likely to get lower than US$1/W.
Second Generation
Main article: Thin-film cell
Second generation materials have been developed to address energy requirements and production costs of solar cells. Alternative manufacturing techniques such as vapour deposition and electroplating are advantageous as they reduce high temperature processing significantly. It is commonly accepted that as manufacturing techniques evolve production costs will be dominated by constituent material requirements, whether this be a silicon substrate, or glass cover. Second generation technologies are expected to gain market share in 2008.
Such processes can bring costs down to a little under US$0.50 but because of the defects inherent in the lower quality processing methods, have much reduced efficiencies compared to First Generation.
The most successful second generation materials have been cadmium telluride (CdTe), copper indium gallium selenide, amorphous silicon and micromorphous silicon. These materials are applied in a thin film to a supporting substrate such as glass or ceramics reducing material mass and therefore costs. These technologies do hold promise of higher conversion efficiencies, particularly CIGS-CIS, DSC and CdTe offers significantly cheaper production costs.
Among major manufacturers there is certainly a trend toward second generation technologies however commercialisation of these technologies has proven difficult. In 2007 First Solar produced 200 MW of CdTe solar cells making it the fifth largest producer of solar cells in 2007 and the first ever to reach the top 10 from production of second generation technologies alone. Wurth Solar commercialised its CIS technology in 2007 producing 15 MW. Nanosolar commercialised its CIGS technology in 2007 with a production capacity of 430 MW for 2008 in the USA and Germany.
In 2007 CdTe production represented 4.7% of total market share, thin-film silicon 5.2% and CIGS 0.5%.
Third Generation
Main articles: Low cost solar cell, Printed electronics, and Organic electronics
Third generation technologies aim to enhance poor electrical performance of second generation (thin-film technologies) while maintaining very low production costs.
Current research is targeting conversion efficiencies of 30-60% while retaining low cost materials and manufacturing techniques. They can exceed the theoretical solar conversion efficiency limit for a single energy threshold material, that was calculated in 1961 by Shockley and Queisser as 31% under 1 sun illumination and 40.8% under maximal concentration of sunlight (46,200 suns, which makes the latter limit more difficult to approach than the former).
There are a few approaches to achieving these high efficiencies:
Multijunction photovoltaic cell (multiple energy threshold devices).
Modifying incident spectrum (concentration).
Use of excess thermal generation (caused by UV light) to enhance voltages or carrier collection.
Use of infrared spectrum to produce electricity at night.
Technologies includes:
Silicon nanostructures
Up/Down converters
Hot carrier cells
Thermoelectric cells